The production process at Mahana is vertically integrated for complete flexibility, consisting of:
- Quality Control
Integration ensures complete control of all important parameters resulting in the production of first grade products. Quality standards of each product are monitored specifically by us before we hand over to our customers.
We are well equipped with advanced and high speed machines. Our most sophisticated and modern knitting machines are capable of providing the most intricate knitting designs / patterns required to suit the changing trends and meet the requirements of our values customers.We use the best quality yarn in natural and manmade fibre for fashion and classic look.
Our specialists purchase the cotton/acrylic/polyester that meets the customer requirements, are processed in the most and modern spinning mills, where stringent controls guarantee strict standards.
The usage of latest soft flow dyeing process gives the fabric with steaks free and wrinkle free finish.Our dyeing unit has the facility of doing sample programs & bulk production.Our compacting process provides fantabulous finishing for the freshly dyed fabrics which illuminates the quality of the fabric hence ensures that a smooth fabric is delivered.We believe in protecting the environment and has ensured that none of its manufacturing processes pollute. And we employs a combination of Reverse Osmosis and Multiple Effect Evaporation in our effluent treatment plant to recycle 100% of its effluent with zero discharge of hazardous waste.
The well-equipped laboratory allows us to focus our attention on quality control, as dyeing is considered a key area in product quality.
CUTTING & PRINTING
Cutting section is one of the most important sections for manufacturing garments. Garment production starts with the cutting process.
All type of Prints like sticker printing, pigment printing, non-pvc printing, discharge printing, plastisol prints, foil prints, high density prints, gel prints, matt prints are made in-house which gives the value addition in the garments. Use of eco-friendly colours and chemicals which are free from lead, PVC, ..etc.
We have the privilege of providing the widest range of stitching styles, to suit any buyer around the globe. Inspection Unit is to ensure the Quality and Specifications of Buyers are met. Stream ironing the finished products to pack quickly. Garments are steam processed. They are packed neatly in the designated packs and placed inside the carton for dispatch.
A splendid range of embroidery to suit any styles, any garments as you have an option to choose from a wide range, designs & colours which are fully computer aided, fully automatic machines which enable the most rare embroideries up-to 12 colours & applique work.
In our finishing department fabrics are finished to achieve the desired properties. We have equipment for washing, drying/heat setting, finishing, emerizing and printing.For a trendy garment, more than anything our trained workers give a neat and perfect finish to the final garments.
All our products are inspected and controlled.Each piece is individually quality checked at each production stage and a final check before dispatch ensuring each garment adheres to an exceptional high standard, meeting both yours and your customer’s requirements. We continuously improve our standards of quality and service in order to obtain zero-defect deliveries to our customers.
Our dedicated in-house sampling team will prototype your sampling requirements to your specifications, alternatively our design team can design and produce samples very quickly to suit the latest fashion trends. We aim to turn samples around within 10 to 15 days.